Recycled Plastic Scraps Can Be Used For 3D Printing

piocreat3d on January 1, 2024

FGF Pellet 3D printing is the next evolution in 3D printing technology. These dirrect-drive pellet extrusion-based printers can print using virgin or recycled pellets, flakes, or regrind materials, bringing us closer to the dream of a circular econdmy.

G5 Ultra 3D printer promotes sustainability through its granules/pellets-based open material system, enabling the use of recycled and eco-friendly materials, reducing waste, and championing circular economy principles, empowering businesses to make environmentally responsible choices for a more sustainable future.

Pellets are less energy intensive to produce, easier to transport in bulk (meaning lower transport emissions), and don’t come in wasteful plastic spools. In addition, there are many recycled pellets on the market, and if you have the means to shred your own plastics, you can also recycle your own waste into feedstock.

In this case, we’re using PLA recycled material, a reusable and degradable eco-friendly material. But the potential of G5 Ultra isn’t limited to this, It can print a variety of recycled materials. With its ability to heat up to 400°C, the G5 Ultra Pellet 3D Printer excels in processing a wide range of thermoplastics and composites. This flexibility allows for experimenting with various pellets, including PA-CF, PA-GF, PC-CF, PLA, rPLA, PETG-GF, ABS, PS, GPPS, PP-GF, and more.

G5 Ultra: New G5 is Heavily Upgraded Pellet Machine

piocreat3d on January 1, 2024

G5 Ultra Overview

Granule printing, or Fused Granular Fabrication (FGF), has long been a staple in industrial printing due to its cost-effectiveness. However, its accessibility to hobbyists and prosumers has been limited by the high cost of granule extruder systems. The original G5 made pellet printing accessible, and the new G5 Ultra makes it a whole lot better.

The G5 Ultra still maintains a similar build volume as the first (500×500x400mm), but doubles down on speed, particularly the print speed and the material deposition rate. While the first G5 was capable of printing at 100 mm/s, the new G5 Ultra churns out molten plastic at a hefty 220mm/s. With regards to the flow rate of the materials, the G5 Ultra is capable of depositing a staggering 0.8kg per hour.

Feeding and Extruding

The next generation extruder (with segmented heat zones) can fit nozzles in diameters ranging from 0.4mm up to 3mm, and the machine can print pellets/granules measuring 2-5mm in diameter. The particles are fed into the extruder from a 3 liter hopper, ensuring a ready supply of feedstock for its huge deposition rate. It heats up to a toasty 400°C, enabling the printing of a wide range of materials.

And what if your print does run out of material during a job? Well, Piocreat has thought of this possibility and developed a new material level sensor. The sensor detects when material is running out, and sounds a warning alarm, notifying users to refill the hopper. The printer keeps the progress of the interrupted print job in memory, and resumes from exactly where it stopped, once the pellets have been refilled.

Another upgrade to the G5 Ultra is the firmware. While the original G5 was based on Marlin, the G5 Ultra is installed with Klipper, allowing a whole bunch of new features, including the ability to send files and monitor prints via WiFi.

And of course, as well as the new capabilities, the G5 Ultra retains several features from the original machine, including dual Z-axis lead screws with dual tie rods, all mounted to its sturdy metal frame, to provide extra stability while printing.

Pellets – The Feedstock of the Future

So, we have seen how the G5 Ultra is a serious upgrade to the original machine.

Let’s just have a quick reminder as to why pellets are indeed the future, and why we should all be moving away from filament as quickly as humanly possible.

Cost

First up, the price of pellets is vastly cheaper when compared to the price of filaments. Filaments come from pellets after all, and require processing to get to the filament state. Filaments are more costly to store, and transport, and all of these extra processes add up, and ultimately, hit the customer’s pocket. Pellets are cheaper. That’s a fact.

Environment

Material variety

With its ability to heat up to 400°C, the G5 Ultra Pellet 3D Printer excels in processing a wide range of thermoplastics and composites. This flexibility allows for experimenting with various pellets, including PLA\PC\ABS\PETG\PETG-GF/PP/TPU/PA-CF/ABS-CF/PC-CF, and more.

Conclusion

We recommends using original materials for optimal material properties, ensuring enhanced performance of printed components with superior quality.

So to sum it all up, the G5 Ultra allows cheaper printing, is more environmentally friendly, and thanks to its huge build volume and flow rate, allows you to print massive items very quickly indeed. What’s not to like?

Pellet 3D Printer for Christmas Decoration Ideas

piocreat3d on December 25, 2023

The holiday season is upon us, and what better way to add a touch of innovation to your festive celebrations than with the groundbreaking Piocreat pellet printer! This revolutionary 3D printing technology not only brings a new dimension to manufacturing but also contributes to sustainability by utilizing various recycled materials. Let’s dive into the enchanting world of Christmas 3D printing ideas and discover how Piocreat’s pellet printer can turn your festive visions into reality.

Sustainability in Every Layer: Piocreat's Pellet Printer Feature

The star on top of the Piocreat G12 pellet 3D printer‘s Christmas tree is its ability to use a variety of recycled materials. Embracing sustainability, this feature not only reduces waste but also opens up a world of possibilities for creating eco-friendly and personalized holiday decorations. From old plastic containers to discarded packaging materials, your Christmas creations can now embody the spirit of recycling and environmental consciousness.

Beyond Manufacturing: Piocreat Pellet Printer Unleashes Creative Potential

Piocreat’s G12 pellet 3D printer isn’t just a manufacturing tool; it’s a gateway to turning your ideas into tangible, three-dimensional masterpieces. Imagine bringing to life custom-designed ornaments, personalized gift tags, or even a festive centerpiece that reflects your unique style. The pellet printer’s versatility empowers creators to explore uncharted territories, providing a platform for innovation that extends far beyond traditional manufacturing methods.

Deck the Halls with 3D-Printed Wonders: Christmas Decoration Ideas

Personalized Ornaments

Craft one-of-a-kind ornaments featuring family names, memorable dates, or even miniature replicas of beloved holiday symbols. The pellet printer allows for intricate detailing, ensuring your ornaments are as unique as the memories they represent.

Customized Gift Tags

Add a personal touch to your presents with 3D-printed gift tags. Whether it’s a miniature snowflake or a tiny Santa Claus, these tags will make your gifts stand out and become keepsakes for the recipients.

Festive Figurines

Create your own Christmas village with 3D-printed figurines of snowmen, reindeer, and jolly old St. Nick. Let your imagination run wild as you design and bring to life characters that capture the spirit of the season.

Advent Calendar Surprises

Elevate the anticipation of the holiday countdown with a unique 3D-printed advent calendar. Craft small, intricate surprises that will delight each day leading up to Christmas.

Santa's Workshop in Your Hands: Get Started with Piocreat

Ready to embark on your 3D printing adventure this holiday season? Piocreat’s pellet printer is your ticket to a world where imagination knows no bounds. Transform recycled materials into festive treasures, and let your creativity shine brighter than the holiday lights.

As you gather with loved ones and spread the joy of the season, let your 3D-printed creations become cherished symbols of the holidays. Wishing you a Merry Christmas filled with innovation, creativity, and the warmth of shared moments.

Ultimate Guide to Industrial 3D Printer Applications

piocreat3d on November 29, 2023

What is An Industrial 3D Printer?

An industrial 3D printer is a high-capacity device used for additive manufacturing in sectors like aerospace, healthcare and automotive. Using digital blueprints, they build objects layer by layer from various materials, including metals, polymers, and plastic pellets. They offer precision, scalability, customization, and can promote material efficiency. Despite their high price, benefiting from reduced waste and optimized production processes.

Applications of Industrial 3D Printers

Industrial 3D printing for Aerospace

In the Aerospace industry, industrial 3D printing has improved efficiency drastically. It excels especially in low-volume production requirements that are typical for aviation, allows huge weight reductions with potentials to design lighter yet strong parts, enables part consolidation by creating singular complex parts instead of multiple ones that need to be assembled, and aids in maintaining and repairing components, thus extending their lifespan and thus reducing costs.

Industrial 3D printing for Automotive

The Automotive industry benefits substantially from higher speeds in product development, since it enables rapid production of prototype parts for testing and feedback loops. Equally notable is the opportunity it offers for design flexibility and creativity for developing parts that were previously unthinkable or impossible to manufacture. Industrial 3D printing facilitates customization, letting manufacturers provide personalized designs and systems. Lastly, it allows for the implementation of intricate geometries which would normally be challenging or costly using traditional manufacturing methods.

Industrial 3D printing for Manufacturing

In the broader field of Industrial manufacturing, industrial 3D printing provides advanced design complexities not achievable through casting or machining, enhancing product functionality and efficacy. This technology makes for substantially shorter lead times by eliminating the necessity for specialized tooling or fabrication processes. With on-demand production made possible, inventory control is improved as only the necessary parts are manufactured when required, reducing storage needs and upfront production costs.

Pellet 3d printer - a Breakthrough in 3D Printing Technology

Granule printing, or Fused Granular Fabrication (FGF), has long been a staple in industrial printing due to its cost-effectiveness. For a wide range of applications, 3D printing with pellets and shredded recycled plastic is a financial and environmental win-win.

G5Ultra Industrial FGF Pellet 3D Printer

G5Ultra Pellet 3D Printer, a compact yet industrial-capable desktop device for quality 3D printing. It offers a large printing size, suitable for enthusiasts, professionals, and entrepreneurs seeking easy, speedy, and cost-effective design transformation. Its key characteristic is a high-power nozzle, reaching 420℃, ensuring excellent result quality and particle precision.

Its unique quick discharge feature allows easy material removal and cleaning, fostering user comfort. It supports a variety of thermoplastic pellet materials, including PA-CF, PA-GF, PC-CF, PLA and rPLA, promising unrestricted creativity. The G5Ultra: Your efficient, low-cost industrial 3D print solution.

G12 Industrial FGF Pellet 3D Printer

The G12 Pellet 3D Printer delivers advanced manufacturing with an impressive build volume, making it a powerhouse for producing medium-to-large scale parts for various industries including automotive, aerospace, art, and furniture. The G12 exemplifies versatility in handling different materials with its high nozzle temperatures, focus on structural integrity through a unique screw extruder design, rapid-heating bed to speed up production times, and a specially designed servo motor for precision.

With these features, G12 opens innovative possibilities beyond traditional manufacturing constraints, encouraging limitless creativity within the industrial landscape. Adopt the G12 and reshape the future of additive manufacturing.

G40 Additive And Subtractive Manufacturing Integrated Machine

The G40 Pellet 3D Printer features a large build volume (3725x2500x1330mm) suited for any large-scale project. Its split workbench has six distinct heating zones, providing customizable heating and maximizing energy efficiency. Its powerful, German-made 8.5KW/24000 CNC five-axis head enables precise processing of materials like carbon fiber and plastics.

The high-speed extrusion system manages a swift print speed of 10m/min without compromising precision. These features make the G40 ideal for industries like automotive and aerospace, offering effective, precise, and efficient large-scale production merits. Its blend of additive and subtractive manufacturing abilities underlines this cutting-edge machine’s capabilities.

In Conclusion

Industrial 3D printers revolutionize manufacturing by creating complex parts, prototypes, and tools. They’re quintessential in sectors like aerospace, healthcare, and automotive for customizations and supply chain efficiency. Moreover, they facilitate on-demand production, waste reduction, and breakthrough advancements in biomaterials and sustainability.

Piocreat Delights At Formnext 2023 With Innovative Solutions

piocreat3d on November 13, 2023

After an exhilarating four days of cutting-edge technology, innovation, and collaboration, Piocreat has emerged triumphant from Formnext Frankfurt 2023. The Messe Frankfurt Exhibition Centre, specifically Hall 11.1, Booth F68, witnessed a convergence of industry enthusiasts and experts, and Piocreat was at the forefront, showcasing its commitment to revolutionizing 3D printing.

🌐 An Unforgettable Journey at Formnext 2023 🌐

From November 7th to 10th, 2023, Piocreat took center stage at the epicenter of industrial innovation, the Formnext Frankfurt Exhibition. As a prominent player in the 3D printing landscape, piocreat seized the opportunity to connect with professionals, enthusiasts, and industry leaders from across the globe, contributing to the vibrant tapestry of Additive Manufacturing discussions.

💡 Piocreat: Shaping Tomorrow’s Possibilities Today 💡

For those unfamiliar, Piocreat stands as a beacon of innovation in the 3D printing realm. Specializing in the Research and Development, production, and sales of 3D printers tailored for dentistry and large-scale additive manufacturing, Piocreat is committed to pushing the boundaries of what’s achievable in the world of three-dimensional printing.

🦷 Dental Excellence Unveiled: Piocreat’s Dental 3D Printing Solution Takes Center Stage 🦷

At Formnext 2023, Piocreat proudly showcased its groundbreaking Dental 3D Printing Solution. Precision, speed, and unparalleled accuracy were the hallmarks of this cutting-edge technology, The dental light-curing D150 uses the power of light to meticulously depict every detail, creating an impeccable model. The C01 with 14K high precision printing, reveals the subtleties of printing. The DJ89 PLUS 8K high-precision light-curing machine, setting a new standard in the field of dental prosthetics and restoration. The attendees had the opportunity to witness firsthand the seamless integration of technology and healthcare, as piocreat’s Dental 3D Printing Solution promises to transform the landscape of dental care.

🚀 Revolutionizing Large-Scale Printing: Unveiling Piocreat’s Pellet 3D Printing Solution 🚀

The excitement didn’t stop there. Piocreat dazzled the audience with its Pellet 3D Printing Solution, a testament to the company’s commitment to advancing large-scale additive manufacturing. The G5 Pro and G12 FGF Pellet 3D printing is the next evolution in 3D printing technology. These dirrect-drive pellet extrusion-based printers can print using virgin or recycled pellets, flakes, or regrind materials, bringing us closer to the dream of a circular econdmy. This innovative approach to printing opens doors to endless possibilities, offering efficiency and cost-effectiveness that can reshape industries and redefine production standards.

🙌 Gratitude and Looking Forward 🙌

As we bid farewell to Formnext 2023, Piocreat extends heartfelt gratitude to everyone who visited our booth, engaged in insightful conversations, and contributed to the electric atmosphere of the exhibition. Your enthusiasm fuels our commitment to pushing the boundaries of 3D printing, and we look forward to the continued journey of innovation together.

Stay tuned for more updates on Piocreat’s groundbreaking solutions, and don’t miss the chance to be part of the next chapter in the evolution of Additive Manufacturing.

Innovate. Create. piocreat. 🚀🖨️

3D Printing for Shopping Mall Decoration

piocreat3d on October 25, 2023

3d printing never stops surprising with the different ways to approach design and modeling.

In this customer case, we’ll discovering new esthetic through materials and their features. Also is a great example of how Additive Manufacturing can be an incredibly powerful tool for companies to create unique designs that bring together beauty, quality and sustainability.

Printed using Piocreat G12 pellet 3D printer, the decoration flowers was designed with light and shadow interplay in mind, made to look good both during the day and at night while at the same time fostering a warm and inviting atmosphere. It was printed using PETG recycled material, turning plastic waste into high quality build material for 3d printing.

The G12 boasts impressive specifications, featuring a substantial printing size of 1200 x 1000 x 1000 mm, providing ample space for large-scale projects. Equipped with a single screw nozzle design, the printer ensures uniform extrusion force, facilitating high-quality prints with precision and consistency across various materials.

With a nozzle temperature reaching up to 450°C and a bed temperature of ≤150°C, the G12 accommodates a diverse range of materials, including PLA, PETG, ABS, TPU, and composite materials. The G12 Pellet 3D Printer represents a huge leap in cost-effective industrial additive manufacturing, redefining the landscape with its cost-effectiveness, speed, and environmental consciousness.

With its advanced features, expansive printing capabilities, and commitment to sustainability, the G12 sets a new standard for industrial-grade 3D printing technology, empowering industries to innovate and create with unparalleled efficiency and precision.

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