Pellet 3D Printer Advantages And its Applications

piocreat3d on January 29, 2024

What is a Pellet 3D Printer?

Simply put, a pellet 3D printer is an innovative machine that harnesses the technology of fused granular fabrication (FGF) to print objects. Instead of the usual filament strands catered for by the majority of 3D printers, pellet 3D printers utilize raw, discrete plastic pellets to propel novelistic prototypes, blazing a trail in print-style sophistries often conveyed in sizeable capacities.

How does Pellet 3D Printing work?

Quite intriguingly, the operational normality behind pellet 3D printing squarely resonates with the popular fused deposition modeling (FDM). The only throaty difference lies in material input; while FDM utilizes filament coils, pellet printers see a handy use of plastic pellets. The printer’s extruder receives these tiny, convenient materials, warms them into a molten form, then duly erects them layer-by-layer to give life to an innovative 3D object.

What materials are used in Pellet 3D Printing?

Pellet 3D printing reviews versatile rhythm in material admiration. Plastic is dominant, sweeping across recognized options like PLA, ABS, or PETG. More novel materials like TPE, nylon, wood, and even metal composites join the fleet to affirmively gift the artist far-reaching dimensions of practical creativity.

Advantages of Pellet 3D Printing

Material Cost

In pellet 3D printing, cost calibration greatly impresses. Pellets simply cost less than traditional filament strands. This variance, however, expands when dealing with a massive print load often associated with volume production or large-scale projects.

Material Properties

The superior material properties of pellets contribute to numerous functionalities like enhanced print speeds, better quality output, and apt resilience on well-sized parts.

Large-format Printing

When size checks in, pellet 3D printers offer transformative solutions given their capacity for large-format printing. Often free from the perennial problem of spools running out mid-print, large-scale prototypes therefore march out relatively uninhibited.

Material Variety

Pellet 3D Printer excels in processing a wide range of thermoplastics and composites. This flexibility allows for experimenting with various pellets, including PA-CF, PA-GF, PC-CF, PLA, rPLA, PETG-GF, ABS, PS, GPPS, PP-GF, and more.

Pellet 3D Printing Common Applications

Low-volume Manufacturing

3D printing with pellets provides a useful tool for meeting specialized, low-volume needs. It promotes a forward-thinking approach to developing customized solutions, enhancing client satisfaction by focusing on their unique requirements.

Prototyping

From faster prototyping to better support tooling to economical customization and production, additive technology offers time and cost efficiencies while getting products to market faster. Validate ideas faster to arrive at the optimal design before investing in expensive production tooling.

Mold Tooling

From employing vacuum forming to utilizing composite molds, pellet 3D printing offers a quick, cost-effective, and robust method for tooling. Our technology permits manufacturers to produce cost-efficient, custom injection molds using 3D-printed tooling. This allows designers and engineers to conduct more frequent and precise tests of their product,speeding up the product development

Artistic Installations

The layer-by-layer construction of objects in 3D printing results in unprecedented geometric freedom. Artists now have the capability to create designs with 3D printers, unconcerned about the feasibility of their production.

Whatever can be imagined can be printed, encompassing fields like artistic installations, architecture, or sculpture. Pellet 3D printing technologies further allow for the large-scale printing of fine art and sculptures.

PioCreat Pellet 3d printer

PioCreat 3D has recently launched three types of pellet 3D Printer, marking a substantial enhancement in pellet printing technology. By exploring these innovative machines, it becomes evident how they modernize and accelerate the world of 3D printing:

Reduced Lead Times

These printers significantly speed up production—with speeds up to ten times faster than traditional filament extrusion 3D printing. The G5Ultra boasts a maximum extrusion volume of 0.8kg per hour, the G12 offers up to 3kg per hour, and the G40 leads the pack with an impressive 25kg per hour, in stark contrast to the 40g to 50g per hour rate of conventional FDM printers. This boost in speed translates to drastically shortened project timelines.

Enhanced Material Quality

PioCreat’s FGF (Fused Granular Fabrication) technology melts plastic pellets directly, which not only preserves the inherent properties of the plastics but also improves the adaptability towards various printing materials. This results in lower material costs and markedly better performance of the parts. Moreover, it eliminates the frequent issue of filament breakage seen in traditional FDM printing. By using original quality materials, printer throughput is optimized and the physical properties of crafted components are significantly elevated.

Environmental Sustainability

The printers encourage environmentally responsible practices by utilizing both pellets and shredded recycled plastics. This not only promotes sustainable manufacturing but also substantially reduces material costs by more than 60%. As a versatile solution, this method facilitates an economically and environmentally beneficial approach across a broad array of applications.

Cost Efficiency

Lastly, using pellet extrusion greatly curtails expenses, where costs are approximately ten times lower compared to filament-based methods. In addition to omitting a processing step in filament creation, the widespread availability and bulk utilization of pellets in industries like injection molding ensure affordability due to a more competitive market.

To Summarize

Pellet 3D printers offer cost-efficiency by using cheaper, raw plastic pellets instead of filaments, aimed at large-scale productions. Their high-throughput capability enables faster printing, while recyclability ensures waste minimization for sustainability. Common applications include automobile, furniture, and prototyping sectors, driving innovations by streamlining production or creating complicated designs.

Industrial Scale Fused Granulate Fabrication – G12 Pellet Printer

piocreat3d on January 3, 2024

G12 Overview

At its core, the G12 leverages FGF technology where material is extruded layer by layer to create intricate three-dimensional objects. However, unlike FDM printers that rely on filaments, the G12 utilizes plastic pellets as its primary feedstock. This distinction is pivotal as it significantly reduces production costs by eliminating the need for filament production processes.

The G12 boasts impressive specifications, featuring a substantial printing size of 1200 x 1000 x 1000 mm, providing ample space for large-scale projects. Equipped with a single screw nozzle design, the printer ensures uniform extrusion force, facilitating high-quality prints with precision and consistency across various materials.

With a nozzle temperature reaching up to 450°C and a bed temperature of ≤130°C, the G12 accommodates a diverse range of materials, including PLA, PETG, ABS, TPU, and composite materials. The G12 can print with a slice thickness ranging from a minute 0.2 right through to a chunky 1.5mm, and can use nozzles ranging from 0.6~4mm diameter, allowing for fine details, or large flow rates (up to 5kg per hour). The G12 can cater for a range of granule sizes too, ranging from 2~5mm.

You can see a selection of compatible pellets in the graphic below.

One of the standout features of the G12 is its versatility in accepting multiple file formats such as STL, OBJ, AMF, and 3DMF, coupled with convenient file transfer options via USB or storage card. Moreover, the printer supports multiple operating systems, including Windows, MAC, and Linux, ensuring compatibility and ease of use across different platforms.

The G12 excels in delivering rapid production speeds, with printing velocities reaching up to 100mm/s, significantly reducing lead times for manufacturing processes. This enhanced efficiency is further augmented by BLTouch auto-leveling, mitigating issues such as warping and ensuring consistent print quality without the need for manual adjustments.

To Summarize

The G12 Pellet 3D Printer represents a huge leap in cost-effective industrial additive manufacturing, redefining the landscape with its cost-effectiveness, speed, and environmental consciousness.

With its advanced features, expansive printing capabilities, and commitment to sustainability, the G12 sets a new standard for industrial-grade 3D printing technology, empowering industries to innovate and create with unparalleled efficiency and precision.

Piocreat’s 4 Major Events in 2023: A Year of Innovation and Growth

piocreat3d on January 3, 2024

As 2023 draws to a close, Piocreat reflects on a year filled with groundbreaking advancements and pivotal moments that have reshaped the 3D printing landscape. Let’s take a journey through the four major events that defined Piocreat’s remarkable year.

1. Aerospace Alliance: Piocreat and Aircraft Industrial Group Collaboration

In a historic collaboration, Piocreat joined forces with aircraft industrial group, employing 3d printed composite material molds within the aerospace industry. This marks a substantial advancement in the utilization of industrial-grade 3D printers in aerospace applications. This strategic partnership embodies Piocreat’s commitment to pushing the boundaries of technology and innovation on a global scale.

2. Consumer Market Entry: Unveiling C01 & C02 14K LCD 3D Printers

Piocreat made a grand entrance into the consumer market with the introduction of the C01 & C02 14K LCD 3D Printers. These cutting-edge direct-to-consumer (DTC) products bring the power of 3D printing directly into the hands of enthusiasts and beginners alike. With features like 14K exquisite details, an LCD integral light source, anti-UV flip-up hood design, and surprises for multiple scenes, these printers redefine the consumer 3D printing experience.

3. Dental Innovation Showcase: IDEX 2023 Dental Expo

Piocreat showcased its groundbreaking dental 3D printers at the IDEX 2023 Dental Expo in Istanbul, leaving an indelible mark on the world of digital dentistry. The state-of-the-art technology and innovative solutions presented garnered immense praise and admiration from users and industry professionals, solidifying Piocreat’s position as a leader in dental 3D printing.

4. Formnext Frankfurt Triumph: Center Stage at Industrial Innovation

From November 7th to 10th, Piocreat took center stage at the Formnext Frankfurt Exhibition, the epicenter of industrial innovation. Engaging with professionals, enthusiasts, and industry leaders from across the globe, Piocreat contributed to vibrant discussions on the future of additive manufacturing. This event showcased Piocreat’s dedication to pushing the boundaries of 3D printing technology.

As Piocreat looks towards the future, these milestones represent not only achievements but a commitment to continuous innovation and excellence. The journey continues, and Piocreat remains at the forefront of shaping the future of 3D printing technology.

🌐 Discover more about Piocreat’s journey at www.piocreat.com 🌐

Recycled Plastic Scraps Can Be Used For 3D Printing

piocreat3d on January 1, 2024

FGF Pellet 3D printing is the next evolution in 3D printing technology. These dirrect-drive pellet extrusion-based printers can print using virgin or recycled pellets, flakes, or regrind materials, bringing us closer to the dream of a circular econdmy.

G5 Ultra 3D printer promotes sustainability through its granules/pellets-based open material system, enabling the use of recycled and eco-friendly materials, reducing waste, and championing circular economy principles, empowering businesses to make environmentally responsible choices for a more sustainable future.

Pellets are less energy intensive to produce, easier to transport in bulk (meaning lower transport emissions), and don’t come in wasteful plastic spools. In addition, there are many recycled pellets on the market, and if you have the means to shred your own plastics, you can also recycle your own waste into feedstock.

In this case, we’re using PLA recycled material, a reusable and degradable eco-friendly material. But the potential of G5 Ultra isn’t limited to this, It can print a variety of recycled materials. With its ability to heat up to 400°C, the G5 Ultra Pellet 3D Printer excels in processing a wide range of thermoplastics and composites. This flexibility allows for experimenting with various pellets, including PA-CF, PA-GF, PC-CF, PLA, rPLA, PETG-GF, ABS, PS, GPPS, PP-GF, and more.

G5 Ultra: New G5 is Heavily Upgraded Pellet Machine

piocreat3d on January 1, 2024

G5 Ultra Overview

Granule printing, or Fused Granular Fabrication (FGF), has long been a staple in industrial printing due to its cost-effectiveness. However, its accessibility to hobbyists and prosumers has been limited by the high cost of granule extruder systems. The original G5 made pellet printing accessible, and the new G5 Ultra makes it a whole lot better.

The G5 Ultra still maintains a similar build volume as the first (500×500x400mm), but doubles down on speed, particularly the print speed and the material deposition rate. While the first G5 was capable of printing at 100 mm/s, the new G5 Ultra churns out molten plastic at a hefty 220mm/s. With regards to the flow rate of the materials, the G5 Ultra is capable of depositing a staggering 0.8kg per hour.

Feeding and Extruding

The next generation extruder (with segmented heat zones) can fit nozzles in diameters ranging from 0.4mm up to 3mm, and the machine can print pellets/granules measuring 2-5mm in diameter. The particles are fed into the extruder from a 3 liter hopper, ensuring a ready supply of feedstock for its huge deposition rate. It heats up to a toasty 400°C, enabling the printing of a wide range of materials.

And what if your print does run out of material during a job? Well, Piocreat has thought of this possibility and developed a new material level sensor. The sensor detects when material is running out, and sounds a warning alarm, notifying users to refill the hopper. The printer keeps the progress of the interrupted print job in memory, and resumes from exactly where it stopped, once the pellets have been refilled.

Another upgrade to the G5 Ultra is the firmware. While the original G5 was based on Marlin, the G5 Ultra is installed with Klipper, allowing a whole bunch of new features, including the ability to send files and monitor prints via WiFi.

And of course, as well as the new capabilities, the G5 Ultra retains several features from the original machine, including dual Z-axis lead screws with dual tie rods, all mounted to its sturdy metal frame, to provide extra stability while printing.

Pellets – The Feedstock of the Future

So, we have seen how the G5 Ultra is a serious upgrade to the original machine.

Let’s just have a quick reminder as to why pellets are indeed the future, and why we should all be moving away from filament as quickly as humanly possible.

Cost

First up, the price of pellets is vastly cheaper when compared to the price of filaments. Filaments come from pellets after all, and require processing to get to the filament state. Filaments are more costly to store, and transport, and all of these extra processes add up, and ultimately, hit the customer’s pocket. Pellets are cheaper. That’s a fact.

Environment

Material variety

With its ability to heat up to 400°C, the G5 Ultra Pellet 3D Printer excels in processing a wide range of thermoplastics and composites. This flexibility allows for experimenting with various pellets, including PLA\PC\ABS\PETG\PETG-GF/PP/TPU/PA-CF/ABS-CF/PC-CF, and more.

Conclusion

We recommends using original materials for optimal material properties, ensuring enhanced performance of printed components with superior quality.

So to sum it all up, the G5 Ultra allows cheaper printing, is more environmentally friendly, and thanks to its huge build volume and flow rate, allows you to print massive items very quickly indeed. What’s not to like?

Pellet 3D Printer for Christmas Decoration Ideas

piocreat3d on December 25, 2023

The holiday season is upon us, and what better way to add a touch of innovation to your festive celebrations than with the groundbreaking Piocreat pellet printer! This revolutionary 3D printing technology not only brings a new dimension to manufacturing but also contributes to sustainability by utilizing various recycled materials. Let’s dive into the enchanting world of Christmas 3D printing ideas and discover how Piocreat’s pellet printer can turn your festive visions into reality.

Sustainability in Every Layer: Piocreat's Pellet Printer Feature

The star on top of the Piocreat G12 pellet 3D printer‘s Christmas tree is its ability to use a variety of recycled materials. Embracing sustainability, this feature not only reduces waste but also opens up a world of possibilities for creating eco-friendly and personalized holiday decorations. From old plastic containers to discarded packaging materials, your Christmas creations can now embody the spirit of recycling and environmental consciousness.

Beyond Manufacturing: Piocreat Pellet Printer Unleashes Creative Potential

Piocreat’s G12 pellet 3D printer isn’t just a manufacturing tool; it’s a gateway to turning your ideas into tangible, three-dimensional masterpieces. Imagine bringing to life custom-designed ornaments, personalized gift tags, or even a festive centerpiece that reflects your unique style. The pellet printer’s versatility empowers creators to explore uncharted territories, providing a platform for innovation that extends far beyond traditional manufacturing methods.

Deck the Halls with 3D-Printed Wonders: Christmas Decoration Ideas

Personalized Ornaments

Craft one-of-a-kind ornaments featuring family names, memorable dates, or even miniature replicas of beloved holiday symbols. The pellet printer allows for intricate detailing, ensuring your ornaments are as unique as the memories they represent.

Customized Gift Tags

Add a personal touch to your presents with 3D-printed gift tags. Whether it’s a miniature snowflake or a tiny Santa Claus, these tags will make your gifts stand out and become keepsakes for the recipients.

Festive Figurines

Create your own Christmas village with 3D-printed figurines of snowmen, reindeer, and jolly old St. Nick. Let your imagination run wild as you design and bring to life characters that capture the spirit of the season.

Advent Calendar Surprises

Elevate the anticipation of the holiday countdown with a unique 3D-printed advent calendar. Craft small, intricate surprises that will delight each day leading up to Christmas.

Santa's Workshop in Your Hands: Get Started with Piocreat

Ready to embark on your 3D printing adventure this holiday season? Piocreat’s pellet printer is your ticket to a world where imagination knows no bounds. Transform recycled materials into festive treasures, and let your creativity shine brighter than the holiday lights.

As you gather with loved ones and spread the joy of the season, let your 3D-printed creations become cherished symbols of the holidays. Wishing you a Merry Christmas filled with innovation, creativity, and the warmth of shared moments.

Table of Contents

What is a Pellet 3D Printer?

How does Pellet 3D Printing work?

What materials are used in Pellet 3D Printing?

Advantages of Pellet 3D Printing

Material Cost

Material Properties

Large-format Printing

Material Variety

Pellet 3D Printing Common Applications

Low-volume Manufacturing

Prototyping

Mold Tooling

Artistic Installations

PioCreat Pellet 3d printer

Reduced Lead Times

Enhanced Material Quality

Environmental Sustainability

Cost Efficiency

To Summarize

G12 Overview

To Summarize

1. Aerospace Alliance: Piocreat and Aircraft Industrial Group Collaboration

2. Consumer Market Entry: Unveiling C01 & C02 14K LCD 3D Printers

3. Dental Innovation Showcase: IDEX 2023 Dental Expo

4. Formnext Frankfurt Triumph: Center Stage at Industrial Innovation

Table of Contents

G5 Ultra Overview

Feeding and Extruding

Pellets – The Feedstock of the Future

Cost

Environment

Material variety

Conclusion

Sustainability in Every Layer: Piocreat's Pellet Printer Feature

Beyond Manufacturing: Piocreat Pellet Printer Unleashes Creative Potential

Deck the Halls with 3D-Printed Wonders: Christmas Decoration Ideas

Personalized Ornaments

Customized Gift Tags

Festive Figurines

Advent Calendar Surprises

Santa's Workshop in Your Hands: Get Started with Piocreat