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3D Printing Large Plastic Molds

3D printed molds are transforming the manufacturing industry. FGF 3D printing technology can deliver high-performance plastic molds that produce quality parts while drastically reducing lead times and labor costs compared to traditional methods. Piocreat 3D offers innovative 3D printing solutions for large molds used in thermoforming heavy gauge plastics.

Advantage

Reduce cost and Shorten Lead Times for Large Molds

Cost Savings

The cost of pellets is 65% to 90% lower than that of the same plastic filament.

Reduce Lead Times

Enjoy speeds up to 10X faster than conventional filament extrusion 3D printing, drastically reducing project lead times.

Superior Material Performance

Achieve optimal material performance using raw materials and ensure enhanced performance of printed components through excellent quality.


Cost-effective large plastic molds

3D printing is a cost-effective alternative to traditional mold-making, reducing lead times and material costs while eliminating the need for expensive tooling. This technology benefits small and medium-sized enterprises by lowering production costs, allowing them to compete more effectively.


Reduce lead times by 40-60%

3D printing drastically reduces mold production times, from weeks or months with traditional methods to just days. This speed allows manufacturers to swiftly respond to market demands, reducing time to market for new products. Faster lead times enable agile production processes, helping companies adapt to changing consumer preferences or unexpected challenges.
carbon fiber 3d printers


Fast Validation

3D printing molds enables quick design validation, unlike traditional time-consuming methods that need several iterations. Manufacturers can rapidly produce and adjust prototypes, ensuring specifications are met. This swift validation helps catch design flaws early, saving time and resources.
Fast Validation mold


Customization

Traditional mold-making limits complex designs, whereas 3D printing creates intricate, detailed molds. This is essential for industries focused on product differentiation and customization. Manufacturers can produce tailored molds for innovative, unique offerings.
Carbon Fiber 3D Printed mold

3D Printers for Large Molds

G12 pellet 3d printer

G12

Built Volume: 1200×1000×1000mm

The G12 Pellet 3D Printer is a large-format pellet extrusion printer capable of printing medium-to-large format parts.

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Nozzle Temperature up to 450℃

Suitable for a variety of composite materials, including ABS-CF PC-CF PETG-GF PAHT-CF, etc.

High Flow Screw Extrusion

It offers versatile slice thicknesses (0.2-1.5mm) and nozzle sizes (0.6-4mm), enabling both fine details and high flow rates (up to 3kg/h).

Powerful Servo Motor

It ensures uniform extrusion force and achieves industrial-grade printing accuracy.

G40 Pellet 3D Printer

G40

Built Volume: 3725×2500×1330mm

The G40 Pellet 3D Printer is a versatile industrial additive and CNC five-axis manufacturing integrated Machine.

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Nozzle Temperature up to 450℃

Suitable for a variety of composite materials, including ABS-CF PC-CF PETG-GF PAHT-CF, etc.

High Flow Screw Extrusion

The G40 advances extrusion efficiency with its high-flow, 3-8mm screw nozzles, achieving high flow rates (up to 25kg/hr) and maintaining quality.

CNC Five-axis Head

Its A axis offers +120° and the C axis +320° rotation, ensuring flexibility and top performance

High-Performance Materials for Large Plastic Molds

By integrating carbon fiber into the printing process, these materials can produce parts that are stronger and lighter than those made with traditional materials.

PA-CF

PA-CF

PA-CF is known for its high tensile strength and resistance to harsh chemicals, making it ideal for parts exposed to aggressive environments.
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PC

PC-CF

PC raw material mixed with 15%-25% carbon fiber, It is suitable for components that withstand high temperatures and mechanical stress.
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ABS-CF

ABS-CF

ABS pellet with 20% carbon fiber, offering superior mechanical properties, dimensional stability, and printing performance for large molds.
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